The creation of new medals and jewelry is the heart of our business. From there arises all our activity. We, therefore, strive to constantly renew our ranges and constantly offer new medals with respect to traditional know-how. These creations give a deep meaning to our activity, combining know-how and spirituality; they distinguish us from other purely commercial sites.
To create its exclusive models, medalschina.com collaborates with artists with whom it has forged solid bonds of trust and sharing. These artists are generally not specialized in the baptismal medal or the religious jewel but have a deep desire to put their artistic techniques at the service of the sacred art. Whether they are sculptors, engravers, painters, jewelers, or designers, they embark on a human and spiritual adventure.
There is no shortage of sources of inspiration; 2000 years of sacred art offer us countless possibilities: statues, paintings, sculpted patterns, pious images, all or part of a masterpiece, in the street, in museums, in churches. Once you have identified the image or the Virgin of which you would like to make a medal, the question of feasibility and aesthetics arises: a very beautiful full-length statue will be difficult to represent in its entirety and you will have to difficult to find what had attracted us in the big picture with the constraints of the size of a medal. It is therefore in consultation with the artist, after long adjustments and passionate discussions that medalschina.com defines the motif of the medal to be created.
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The next phase of creation takes place in the secrecy of the artist’s studio. There, facing his block of earth or paper, he makes first support which will serve as a working base. This first support is much larger than the final medal, to be able to take care of the details which make the beauty of the jewel. The requirements linked to the creation of a medal are numerous and each detail is important: the height of the relief, the angles or reliefs, a fairly wide edge, and the spacing for the bail to be respected…
This working basis is confronted with our medalist know-how: respect for proportions, occupation of space, and the constraint of the manufacturing workshop… We correct the position of a hand, the size of the halo, a detail on the face, an angle…
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Once all the modifications and corrections have been applied, the production of the medal is launched, depending on the choice of the model manufacturing technique: stamped medal, cast, or laser cutting for Sketch-type medals.
All that remains is to find a name for the new medal from Custom Medals wholesaler, to have it photographed by a professional, and to offer it on our online store medalschina.com; the new medal is created!
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The manufacture of medals
To arrive at the jewel that you will have the joy of discovering in your case, many steps are necessary!
Stamped medals
The first step: find the source of inspiration that will serve as a basis for preliminary studies. Once this inspiration has been found, the sculptor begins by modeling the first relief in clay or modeling wax which has the advantage of being able to receive numerous corrections. This working base is much larger than the medal which will be obtained to work on a maximum of details. Plaster is then cast from this modeling.
Once the final plaster is obtained, we make a cast in bronze or in the very hard resin called a model (to try to preserve the plaster as much as possible, which is very fragile). The model thus obtained is then attached to a reducing lathe which uses the pantograph principle and which makes it possible to manufacture a punch (or several of the medals is to be declined in different sizes).
The harder punch is then driven into a softer block of steel to obtain the die.
It is in this die that the medal will then be able to be stamped by a “pendulum strike” process: a gold plate is placed on the die and is struck many times by masses. Once the final plaster is obtained, we make a cast in bronze or in the very hard resin called a model (to try to preserve the plaster as much as possible, which is very fragile). The model thus obtained is then attached to a reducing lathe which uses the pantograph principle and which makes it possible to manufacture a punch (or several of the medals is to be declined in different sizes).
The harder punch is then driven into a softer block of steel to obtain the die.
It is in this die that the Custom Medal will then be able to be stamped by a “pendulum strike” process: a gold plate is placed on the die and is struck many times by masses. Once stamped, the jewel will be trimmed to remove excess metal, we can weld on its upper edge a ring for the bail which allows the medal to be worn on a chain, or pierce the medal to pass the bail directly inside. Then comes the punching which guarantees the quality of the metal and the finish of the medal which can be sandblasted, satin, polished (shiny).
Die-cut medals
For openwork or cut-out medals, such as Sketches, Signs, or Minis, a laser cutting technique is used which allows very high precision in the details and the openings. The initial drawing is digitized; the laser cutting device is then programmed with the precise dimensions of the final jewel. Numerous adjustments are necessary to obtain a result that meets the requirements.
The tokens are cut from gold leaf, engraved with a possible pattern, and then laser cut. To do this, a laser beam is focused which heats the part to be perforated until the gold has evaporated. Depending on the programmed model, they are then drilled and fitted with a bail to wear them on a gold cord or chain, then polished to give them a shiny finish or sandblasted for a more matte appearance.
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